Archive for the ‘busbar bending machine’ Category

Hydraulic system of the three major issues

1, fever
As the hydraulic medium (hydraulic oil) in the process of flow there are different parts of the different flow rate, resulting in a certain internal fluid friction, and between the liquid and the pipe wall there are also friction, which are led to hydraulic oil temperature the reason. Elevated temperature will result in copper busbar machine increased internal and external leakage, reducing its mechanical efficiency. At the same time due to the higher temperature, hydraulic oil expansion occurs, resulting in increased compression, so that control action can not be a good transfer. Solution: Fever is the inherent characteristics of the hydraulic system, can not eradicate can only be minimized. The use of good quality hydraulic oil, hydraulic piping layout should try to avoid the emergence of the elbow, the use of high-quality piping and fittings, hydraulic valves.

busbar machine

2, vibration
Hydraulic system vibration is one of its chronic illness. As the hydraulic oil in the pipeline in the high-speed flow of the impact and the control valve open and close the process of the impact of the vibration of the system are the reasons. Strong vibration will lead to system control action error, but also make some of the more sophisticated system error occurs, leading to system failure. Solution: Hydraulic piping should be fixed as far as possible to avoid busbar bending machine sharp corners. To avoid frequent changes in the direction of flow, can not be avoided when the vibration measures should be done. The entire hydraulic system should have a good vibration reduction measures, but also to avoid the external vibration source of the system.
3, leakage
Hydraulic system leakage is divided into internal leakage and external leakage. Internal leakage refers to the leakage process occurs within the system, such as hydraulic cylinder piston on both sides of the leak, the control valve spool and the leakage between the valve body. Internal leakage does not cause hydraulic drilling machine oil loss, but due to leakage, the established control action may be affected until the cause system failure. External leakage is the leakage that occurs between the system and the external environment. Hydraulic oil leaks directly to the environment, in addition to the system will affect the working environment, but also lead to system failure caused by insufficient pressure. Leakage to the environment of the hydraulic oil there is the risk of fire. Solution: the use of better quality seals, to improve the processing accuracy of the equipment.

NC.40Z-2000 CNC hydraulic busbar bending machine

NC.40Z-2000 CNC hydraulic busbar bending machine

busbar bender CNC

servo-drive-cnc-busbar-bending-machine

servo-drive-cnc-busbar-bending-machine

1. Brief Introduction:
    NC.40Z-1200 CNC busbar bender is one processing machine of high efficiency, high automation, high precision that can bend copper/aluminum busbar.The machine adopts oil pressure as the driving force,CNC as control unit,Equipped with independent research and development of CAD/CAM software system,making the the machine with highest antomatic in this industry sector;It s the ideal busbar processing equipment for  high-low voltage switch, box type substation, transformer, bus bar ways ect;
1、Mechanical structure:
This machine adopts the structure of “open bending”,Strengthening the heat treatment of 45 steel plates with 150mm as a body force platform,the hydraulic cylinder is installed on the bearing platform,simple structure,reasonable stress,easy to take and discharge material,good view ect.
2、Hydraulic section:
     The hydraulic part of this machine adopts “double speed feed”,a motor drives a dual pump supply,Machine can realization  fast forward, rewind and slow speed,improving the accuracy of bending.
   This machine with hydraulic pressure sensor,according the coordination with cnc system,according to the size of the processing material,directly adjustment system pressure.Can reduce energy consumption,Improve the service life of the machine.
With automatic temperature cooling system, can automatically turn on air cooling, after running a long time ,making the oil temperature rised.and at the same time when the oil temperature went down. It will turn off automatically.
Hydraulic hose with national standard A connection mode,Convenient connection, firm and durable, convenient maintenance.
3、X hydraulic bender:
High precision hydraulic cylinder for 400KN,Coordination,bending dies to horization bending,vertical bending,twisting,pressure cable connector ect,Motion detection is detected in 2 ways,linear displacement detection and passive detection;Most of the work can with”Pull type rotary encoder” detection cylinder position to complete the processing operation,and it can improve the accuracy and the bending trace of the bending by adding an electronic die with a rotary encoder.
4、Y gauge:
     The gauge of the machine is with modular design,can according the demand of the clinets to select the the length of the cnc gauge,the gauge is with bridge structure of “double linear guide rail”,running smoothly;large lead ball screw,output speed is relatively low,Greatly reduces the noise caused by the lead screw.
5、Electrical part:
      SIEMENS touch screen as HMI ,independently developed bending process,Clear interface, simple structure, the list of coordinates programming, simple operation, without the need for professional personnel, to get started quickly;also can through USB, industrial Ethernet, and other ways to remotely upload  processing code.
6、Software part:
     This machine can be used along with LJMX-2014.02 CNC programming software.Also connect with MX302K-7C through LJMX-2014.02 CNC programming software,operation is simple, machine and software are not interfered in each other, maintenance is convenient.
     LJMX-2014.02 CNC programming software is the independent research and development by our company,it is special software for busbar automatic processing,

Three main parts used:

1、 The main motor Taiwan group policy 1 item
2、 Hydraulic pump Italy Mazu Qi 1 item
3、 Solenoid valve Rexroth 1 item
4、 Relief Rexroth 1 item
5、 AC contactor Schneider 1 item
6、 thermal relay Schneider 1 item
7、 PLC Germany’s Siemens 1 item
8、 Sensor Omron 1 item
9、 touch screen Taiwan screen pass 1 item

Four Accessories:

1 random repair tools, spare seal package, a foot switch.

Five parameters control:

 

1.Hydraulic Nominal 400KN 2、Cylinder stroke 250mm
3.Main motor power 5.5kw 4、Gauge length 2000mm
5.Backgauge accuracy +/-0.15 6、Bending precision +/-0.3
7.Max size-bending 15*200mm 8、Vertical bending Max size 12*120mm
9、Weight 2300KG 10、Machine Dimensions 4200×1700×1800mm